1. Introduction to silicon carbide ceramics
Silicon carbide has two main crystal structures, namely cubic β-SiC and hexagonal α-SiC. α-SiC is stable at high temperature, and β-SiC is stable at low temperature.
green silicon carbide/black silicon carbide
2. Manufacturing process of silicon carbide ceramics
(1) Preparation of silicon carbide raw materials
There are many preparation methods for silicon carbide raw materials, which are briefly described as follows:
①Carbothermal reduction method
In this way, metal oxides or nonmetal oxides react with carbon to form carbides.
②Vapor deposition
In this method, metal halides, hydrocarbons and hydrogen react with each other to produce SiC when decomposition occurs. This method can be used to prepare highly purified SiC powders or to produce membranes.
③Self-propagating high-temperature synthesis method (SHS method)
It is a method of preparing refractory compounds developed in recent years. The SHS method is a kind of transformation method, but the generalization method relies on the external heat source to maintain the reaction, while the SHS method relies on the heat emitted during the reaction to maintain the reaction. SHS method has the advantages of energy saving, simple process and high purity.
(2) Molding
Conventional forming method can be used to mold silicon carbide ceramics, but mud pouring method and injection molding method can be used for the complex shape of the billet.
(3) Sintering
Silicon carbide ceramics are difficult to be sintered. The following methods are usually adopted:
①Atmospheric sintering method
The actual situation shows that, if using high purity ultrafine powder, selecting reasonable process, the composition phase, appropriate additives at atmospheric sintering, then high density silicon carbide products are obtained. For example, submicron β-sic powders are used, which contain oxygen content < 0.2 %, and add 0.5 % boron and 1.0% carbon, in 1950~2100℃ temperature in inert atmosphere or vacuum are used.
The carborundum products which are almost completely densified can also be obtained by compression sintering.
②Reaction sintering method
This method is also known as self - binding or silicon - cementing. It is made of -SIC and graphite powder mixed in a certain proportion and pressed into a billet, which is heated at about 1650℃, Si was infiltrated into the human body through liquid or gas phase to react with graphite to produce -SIC, and at the same time, the original -SIC particles were combined to achieve densification. This sintering does not have any size change, but the sintered body contains 8%~10% free silicon, therefore, the use temperature is limited.Reaction sintering is usually accomplished by heating graphite crucible by induction under vacuum. The equipment USES reaction sintering furnace.
③Hot pressing sintering method
Adding SiC powder to additive, put it into graphite mold, and sintering under pressure of 1950℃ and above 200MPa can be done. Then SiC products with theoretical density are obtained. Commonly used additives are Al2O3, AIN, BN, B4C, B, B C, among which Boron is the most effective additive. The practice shows that the fineness of raw material, phase, carbon content, pressure, temperature, type and content of additives have great influence on sintering.
④mmersion method
In this method, the raw material of SiC fiber is polycarbosilane, which is used as the binder, added to SiC powder and sintered into porous silicon carbide products, and then impregnated in polycarbosilane, and then sintered at 1000℃, so as to increase the density. Repeated for many times, the volume density may reach 80%~95% of the theoretical density. The main characteristic of this method is that it can obtain high purity sum at low temperature. High strength silicon carbide material, can be manufactured in a variety of complex shapes.
⑤Recrystallization method
This method is also called post-sintering, which is a newly developed sintering method. This is the reaction sintered and atmospheric sintering of SiC at high temperature
Then recrystallization sintering (>2000℃) was carried out to obtain the dense sintered surface or object.
3. Properties and applications of silicon carbide ceramics.
(1) Performance
Silicon carbide ceramics have the best oxidation resistance among carbides. However, the oxidation rate of SiC in air is relatively high between 1000~1140℃. It can be broken down by molten base.Silicon carbide ceramics have good chemical stability, high mechanical strength and thermal shock resistance.
The volume resistivity of silicon carbide varies little in the range of 1000~1500℃. This characteristic can be used as the material of resistance heating element. Silicon carbide heating resistance itself can also be called thermistor semiconductor resistance. The resistivity of different types of silicon carbide thermistors varies with temperature.
(2) Application
Silicon carbide ceramics are widely used in various industrial fields. Their uses are as follows:
Industry |
Use environment |
Application |
The main advantages |
The oil industry |
High temperature, high hydraulic pressure, grinding |
Nozzle, bearing, seal, valve plate |
wear-resisting
|
The chemical industry |
A strong acid, a strong base |
Seal, bearing, pump parts, heat exchanger
|
Wear resistance, corrosion resistance, air tightness
|
High temperature oxidation |
Gasification pipeline, thermocouple casing |
High temperature corrosion resistance |
|
Cars, planes, rockets |
Engine combustion
|
Burner components, turbocharger rotation Rocket nozzles
|
Low friction, high strength, low inertia load, heat shock |
Automobile, engine |
Engine oil |
Valve series element |
Low friction and wear resistance |
Machinery, mining |
grinding |
Blast nozzle, lining, pump parts
|
wear-resisting |
Papermaking industry |
Pulp, waste liquid
|
Seal, casing, bearing, forming plate |
Wear resistance, corrosion resistance, low friction
|
Heat treatment, smelting of steel |
High temperature gas |
Thermo-couple sleeve, radiation tube, heat exchanger, combustion element |
Heat, corrosion and air tightness
|
The nuclear industry |
The nuclear industry High temperature water containing boron
|
Seal, shaft sleeve |
Radiation resistant |
Microelectronics industry |
High power heat dissipation |
Packaging material, substrate |
High thermal conductivity, high insulation |
The laser |
High power, high temperature |
Reflective screen |
High stiffness and stability |
other |
Processing and molding
|
Drawing,Forming mold |
Wearable,Corrosion resistant. |
Silicon carbide ceramic parts
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